Custom medals may look simple from the outside, but behind every finished piece is a detailed manufacturing process involving design, engineering, coloring, plating, polishing, and quality control.Understanding how medals are made helps buyers make smarter decisions when choosing materials, finishes, and production methods.
Here’s a closer look at how professional custom medals go from concept to finished product.
Step 1: Artwork Preparation
Everything begins with artwork.
Customers usually provide:
• Logos
• Event themes
• Text
• Shapes
• Size requirements
The factory design team then converts the artwork into production-ready vector files.At this stage, details such as metal lines, color separation, and thickness are carefully adjusted to ensure the design works properly in real production.
Step 2: Mold Engraving
Once the artwork is approved, a steel mold is created.The mold acts like a stamping template that forms the medal’s design onto metal material.
High-quality molds are essential because they directly affect:
• Detail sharpness
• Surface texture
• Production consistency
A well-made mold can also support large production quantities efficiently.
Step 3: Die Stamping
Metal sheets are pressed under high pressure using the engraved mold.This process creates the raised and recessed details of the medal.
Common material choices include:
• Zinc alloy
• Brass
• Iron
• Copper
Different materials offer different advantages in weight, texture, and cost.
Step 4: Polishing and Surface Treatment
After stamping, the medal surface is polished to remove rough edges and improve smoothness.This stage significantly affects the final product appearance.
Depending on the design, medals may receive:
• Matte polishing
• Mirror polishing
• Sandblasting texture
• Antique finishing
Surface treatment helps create either a modern or vintage visual style.
Step 5: Electroplating
Electroplating adds the final metal color.
Popular plating options include:
• Gold
• Silver
• Nickel
• Black nickel
• Antique copper
• Antique brass
The plating layer also improves corrosion resistance and durability.
Step 6: Coloring Process
If enamel colors are included, the medal enters the coloring stage.Soft enamel colors create textured recessed areas, while hard enamel is polished flat for a smoother premium finish.Color accuracy is carefully checked to match brand or event requirements.
Step 7: Ribbon Assembly
Most medals include ribbons for wearing or display.
Customers can customize:
• Ribbon colors
• Printed logos
• Sublimation designs
• Sewing methods
• Hook attachments
A quality ribbon adds professionalism to the final product.
Step 8: Quality Inspection
Before packaging, each medal undergoes quality inspection.
Factories check for:
• Plating defects
• Incorrect colors
• Surface scratches
• Missing accessories
• Attachment strength
Strict quality control helps reduce defects before shipment.
Step 9: Packaging and Shipping
Finally, the medals are packaged according to customer requirements.
Packaging options may include:
• Poly bags
• Velvet boxes
• Paper gift boxes
• Display cases
After packaging, products are prepared for international delivery.Reliable factories usually offer multiple shipping solutions, including DDP shipping for smoother customs clearance.
Final Thoughts
Custom medals combine craftsmanship, technology, and branding into a single product.
From mold engraving to final plating, every production stage affects the final quality customers receive.Understanding the manufacturing process helps buyers communicate more effectively with suppliers and achieve better results for sports events, corporate awards, competitions, and commemorative projects.